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All Bikes/Yamaha/Xt 660/Problems
← Back to Yamaha Xt 660

Yamaha Xt 660 Common Problems

Known issues to inspect before buying a used Yamaha Xt 660. What to check and how much repairs cost.

Cam chain tensioner rattle on startup

MODERATE

Listen for ticking noise on cold start

Fix cost: $50-$150

Cracked or warped exhaust header pipe

MODERATE

Inspect welds and joints for cracks or soot

Fix cost: $80-$250

Throttle position sensor failure causing rough idle

SERIOUS

Test idle stability and throttle response

Fix cost: $100-$300

Fork seal leaks on higher mileage bikes

MINOR

Look for oil residue below fork tubes

Fix cost: $60-$150

Pre-Purchase Checklist

☐Check service history and valve clearance records
☐Test ride for smooth fueling and idle
☐Inspect frame for cracks near swingarm pivot
☐Verify cooling fan operation at temperature

Solid thumper, reliable with basic maintenance