Yamaha Xt 660 Common Problems
Known issues to inspect before buying a used Yamaha Xt 660. What to check and how much repairs cost.
Cam chain tensioner rattle on startup
MODERATEListen for ticking noise on cold start
Fix cost: $50-$150
Cracked or warped exhaust header pipe
MODERATEInspect welds and joints for cracks or soot
Fix cost: $80-$250
Throttle position sensor failure causing rough idle
SERIOUSTest idle stability and throttle response
Fix cost: $100-$300
Fork seal leaks on higher mileage bikes
MINORLook for oil residue below fork tubes
Fix cost: $60-$150
Pre-Purchase Checklist
☐Check service history and valve clearance records
☐Test ride for smooth fueling and idle
☐Inspect frame for cracks near swingarm pivot
☐Verify cooling fan operation at temperature
Solid thumper, reliable with basic maintenance