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All Bikes/Suzuki/Boulevard S40/Problems
โ† Back to Suzuki Boulevard S40

Suzuki Boulevard S40 Common Problems

Known issues to inspect before buying a used Suzuki Boulevard S40. What to check and how much repairs cost.

Carburetor gumming from ethanol fuel sitting

MODERATE

Rough idle, hard start, fuel smell, black smoke

Fix cost: $50-$150

Cam chain tensioner wear causing rattling

MODERATE

Cold start rattle that disappears after warm-up

Fix cost: $80-$200

Fork seal leaks on higher mileage bikes

MODERATE

Oil streaks on fork tubes below upper seals

Fix cost: $100-$250

Pre-Purchase Checklist

โ˜Start cold, listen for top-end rattle
โ˜Check fork tubes for oil residue
โ˜Rev through full range, no stumbling
โ˜Inspect air filter and carb boot cracks

Simple reliable single, easy cheap maintenance overall