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All Bikes/Polaris/Sportsman/Problems
← Back to Polaris Sportsman

Polaris Sportsman Common Problems

Known issues to inspect before buying a used Polaris Sportsman. What to check and how much repairs cost.

Rear differential failure and fluid leaks

SERIOUS

Inspect diff for leaks, check fluid color and level

Fix cost: $300-$800

Cooling system overheating, clogged radiator

MODERATE

Check coolant level, radiator fins for mud blockage

Fix cost: $50-$400

Fuel pump failure, hard starting issues

MODERATE

Test cold start, listen for fuel pump prime sound

Fix cost: $150-$350

CV boot tears, worn axle joints

MINOR

Inspect boots for cracks, feel for clicking during turns

Fix cost: $80-$300

Pre-Purchase Checklist

☐Check service history and oil condition
☐Test 4WD engagement at low speed
☐Inspect frame and skid plates for cracks
☐Look for mud packed in hidden cooling areas

Solid workhorse, abused units carry expensive surprises