Honda Xr 250 Common Problems
Known issues to inspect before buying a used Honda Xr 250. What to check and how much repairs cost.
Worn cam chain causing rattling on startup
MODERATECold start rattle, listen near top of engine
Fix cost: $80-$150
Carb jets clogged from old fuel sitting
MINORHard starting, rough idle, hesitation on throttle
Fix cost: $20-$60
Worn fork seals leaking oil
MODERATEOil residue or wet stains on fork tubes
Fix cost: $60-$120
Valve clearances out of spec from neglect
SERIOUSAsk for service history, compression test it
Fix cost: $100-$200
Pre-Purchase Checklist
☐Cold start it, listen for rattles
☐Check forks and frame for cracks
☐Look for oil leaks around engine
☐Test all gears under load riding
Very reliable if maintained, avoid neglected examples