Honda Xr 250 Common Problems
Known issues to inspect before buying a used Honda Xr 250. What to check and how much repairs cost.
Worn cam chain causing rattling on startup
MODERATECold start rattle, listen near top of engine
Fix cost: $80-$150
Carb jets clogged from old fuel sitting
MINORHard starting, rough idle, hesitation on throttle
Fix cost: $20-$60
Worn fork seals leaking oil
MODERATEOil residue or wet stains on fork tubes
Fix cost: $60-$120
Valve clearances out of spec from neglect
SERIOUSAsk for service history, compression test it
Fix cost: $100-$200
Pre-Purchase Checklist
โCold start it, listen for rattles
โCheck forks and frame for cracks
โLook for oil leaks around engine
โTest all gears under load riding
Very reliable if maintained, avoid neglected examples