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All Bikes/Harley-davidson/Xl 1200 Custom/Problems
← Back to Harley-davidson Xl 1200 Custom

Harley-davidson Xl 1200 Custom Common Problems

Known issues to inspect before buying a used Harley-davidson Xl 1200 Custom. What to check and how much repairs cost.

Compensator sprocket wear and clunking noise

MODERATE

Listen for clunk on cold startup at idle

Fix cost: $200-$500

Cam chain tensioner failure on older models

SERIOUS

Ticking at startup, check service history for upgrade

Fix cost: $300-$800

Stator and regulator/rectifier charging failure

MODERATE

Voltage test battery while running, check for dimming lights

Fix cost: $150-$400

Fork seal leaks and front end wear

MINOR

Oil residue below fork tubes, check for soft front end

Fix cost: $100-$300

Pre-Purchase Checklist

☐Cold start the bike, listen carefully
☐Check all fluids for metal particles
☐Verify compensator and cam tensioner history
☐Test charging system with multimeter

Reliable if maintained, watch electrical and drivetrain