Harley-davidson Xl 1200 Custom Common Problems
Known issues to inspect before buying a used Harley-davidson Xl 1200 Custom. What to check and how much repairs cost.
Compensator sprocket wear and clunking noise
MODERATEListen for clunk on cold startup at idle
Fix cost: $200-$500
Cam chain tensioner failure on older models
SERIOUSTicking at startup, check service history for upgrade
Fix cost: $300-$800
Stator and regulator/rectifier charging failure
MODERATEVoltage test battery while running, check for dimming lights
Fix cost: $150-$400
Fork seal leaks and front end wear
MINOROil residue below fork tubes, check for soft front end
Fix cost: $100-$300
Pre-Purchase Checklist
โCold start the bike, listen carefully
โCheck all fluids for metal particles
โVerify compensator and cam tensioner history
โTest charging system with multimeter
Reliable if maintained, watch electrical and drivetrain