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All Bikes/Harley-davidson/Sportster 1200 Custom/Problems
← Back to Harley-davidson Sportster 1200 Custom

Harley-davidson Sportster 1200 Custom Common Problems

Known issues to inspect before buying a used Harley-davidson Sportster 1200 Custom. What to check and how much repairs cost.

Cam chain tensioner failure on older models

SERIOUS

Listen for ticking at idle, check service history

Fix cost: $300-$800

Oil leaks from rocker boxes and pushrod tubes

MODERATE

Inspect gaskets around top end for wet residue

Fix cost: $150-$400

Regulator-rectifier overheating and failure

MODERATE

Test charging voltage, look for dimming lights

Fix cost: $100-$250

Rear isolator mount wear causes vibration

MINOR

Grab engine and check for excessive movement

Fix cost: $80-$200

Pre-Purchase Checklist

☐Check for oil pooling under engine cases
☐Start cold and listen for top-end noise
☐Test battery and charging system voltage
☐Verify title is clean, no salvage history

Solid if maintained, watch pre-2004 cam tensioners