Aprilia Tuono 660 Common Problems
Known issues to inspect before buying a used Aprilia Tuono 660. What to check and how much repairs cost.
ECU software glitches, rough idle, stalling
MODERATEAsk for dealer service history, flash updates done
Fix cost: $0-$200
Clutch slave cylinder leaking or failure
MODERATEInspect clutch lever feel, look under engine for fluid
Fix cost: $150-$400
Fairing rattles and cracked mounting tabs
MINORWiggle all panels, inspect tabs behind fairing edges
Fix cost: $50-$300
Exhaust header discoloration and bluing
MINORInspect headers for excessive bluing, check for leaks
Fix cost: $100-$500
Pre-Purchase Checklist
☐Verify all ECU recalls and updates completed
☐Test ride for smooth throttle and clutch engagement
☐Check service intervals, valve checks are expensive
☐Inspect frame and swingarm for crash damage signs
Generally solid, software and minor issues dominate complaints